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INTEGRATED THREAD LOCKING TOOLS

EMUGE SELF-LOCK THREADING TOOLS OFFER A HIGH-QUALITY ALTERNATIVE IN THREAD LOCKING FOR VITAL SAFETY APPLICATIONS IN AEROSPACE, MEDICAL, COMMUNICATIONS, TRANSPORTATION INDUSTRIES AND MORE.

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The EMUGE Self-Lock locking feature is integrated into the internal profile and works without any additional mechanical or chemical locking devices, therefore temperature variations do not noticeably affect it. A modification to the standard thread profile, in the form of a 30-degree wedge ramp surface on the major diameter produces the locking effect. Since the bolt thread is not affected in any way, standard bolts of tolerance class 2A or 6g can be used.

HOW DOES IT WORK?

Self-Lock is an engineered wedge ramp at the root of the internal thread that only engages when the joint starts to build clamp load during tightening. At that point, the crest of the standard external threads draws tightly against the wedge ramp, eliminating all radial clearance and creating a continuous spiral line of contact between the internal and external threads.

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Standard 60° Thread

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Self-Lock™ Thread

The first two threads on a conventional fastener (left) may carry as much as 75% of the load, while load on the other threads is drastically reduced. A standard 60-degree thread form leaves a radial gap between the crest of the male and female threads. This makes the nut-bolt assembly susceptible to transverse motion and loosening under vibrational loads. Additionally, when the first one or two threads carry most of the axial tension load, highly concentrated contact stresses can cause fatigue and the probability for shear and thread stripping, especially when bolts thread into soft metals. The EMUGE Self-Lock profile eliminates the radial gap and creates a continuous-spiral-line of contact along the whole thread engagement and more evenly distributes the concentration of tightening force. Calculations amount to a share of 17% of total load on the first thread and an amazing 12.5% even on the last engaged thread.

APPLICATION

Because the thread consists of a fixed ramp angle, the direction of the threading process and the bolt insertion must be considered. The process is designated as BT (Back Taper) or TT (Top Taper).

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Back Taper: Blind hole and thru hole with same screw-in and cutting direction

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Top Taper: Thru hole with opposite screw-in to cutting direction

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THREAD GAGING

To avoid potential assembly problems due to dimensional variations, we highly recommend inspecting EMUGE Self-Lock threads exclusively with EMUGE Self-Lock gages to ensure the highest and most constant locking power. We recommend using an EMUGE two-piece gage system which corresponds to the normal combination of Go and No-Go. These gages are perfectly sufficient for the gaging of the EMUGE Self-Lock thread, provided that the Self- Lock threads were produced with a true-to-profile EMUGE tap.

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